Core Equipment Modules

1. Glass Cleaning and Pre-treatment Equipment:

Centered around a six-brush cleaning machine, equipped with a self-learning thickness sensor and anti-static device, it efficiently removes dust and dirt. It can also switch to a dedicated program to protect Low-E glass coatings, ensuring optimal adhesion with interlayers such as PVB, EVA, and TPU.

2. Automatic Lamination and Positioning System:

Utilizing Siemens PLC servo control, it achieves a positioning accuracy of ±0.5 mm, ensuring precise alignment of glass and film materials in a cleanroom environment. The detachable conveyor rollers support quick material changes by a single operator, adapting to the production of various types of glass, including decorative, bulletproof, and PDLC dimmable glass.

3. Pre-pressing and Curing Equipment:

Mainstream technologies include traditional autoclaves and new autoclave-free vacuum lamination systems. The latter reduces energy consumption by 30%-40% and has lower investment costs. Combined with a convection curing oven with a variable frequency circulating fan, it provides uniform temperature control from 110-160℃, suitable for large-sized and thick glass processing, increasing productivity.

4. Intelligent Inspection and Unloading Module:

Automated equipment detects key indicators such as light transmittance (≥90%) and impact resistance. The offset robotic arm unloading platform is compatible with glass sizes ranging from 300mm×300mm to 3300mm×8000mm. Self-diagnostic software and remote support features reduce downtime.

2025 Hot Trends

1、Full Automation:

Expected penetration rate of 85%, intelligent control of the entire process reduces labor costs by 18%, and increases the yield rate to over 95%.

2、Green and Energy-Saving:

Multi-layer insulated furnace chambers and efficient heat circulation technology reduce energy consumption, aligning with carbon neutrality goals and EU carbon tariff requirements.

3、Multi-Scenario Compatibility:

One device adapts to various film and glass types, meeting customized needs in financial security, BIPV, new energy vehicles, and other fields.

4、Internet of Things Monitoring:

A mobile app tracks production data in real time, and remote diagnostic functions reduce downtime by 25%, ensuring continuous production during peak seasons.

Investment Value

Advanced equipment can help products meet international safety standards, reduce unit production costs, and capture niche high-profit markets such as dimmable glass and photovoltaic module glass. In 2025, investing in automated and energy-efficient laminated glass production line equipment has become a strategic necessity for companies to maintain their competitive edge in the market.